Sheet Metal Services
Kevorapid’s sheet metal solutions exceed expectations by offering unparalleled consistency, unparalleled reliability, exceptional durability, and premium quality, tailored to your specific needs.
What Is Sheet Metal Fabrication?
Sheet metal fabrication, facilitated by Kevorapid’s online platform, presents an efficient and economical approach to crafting precision parts from 3D CAD designs or engineering blueprints. Kevorapid boasts a diverse portfolio of sheet metal materials, spanning aluminum, copper, steel, and stainless steel, alongside comprehensive assembly services such as PEM insertion, welding, and finishing. Leveraging both domestic and international manufacturing networks, Kevorapid adeptly fulfills orders ranging from limited-run, high-mix prototypes to large-scale production batches. The company offers tailored pricing strategies that ensure cost-effectiveness for low-volume prototypes while delivering substantial savings for bulk production, making it an attractive choice for diverse sheet metal fabrication needs.
ISO 9001 certified
7 finishing options
Advanced Inspection
Hardware Installation
Mechanical Assembly
Our Sheet Metal Services
Bending
Press brake, custom dies, stamping tool
Blanking
Laser cutting, plasma cutting, CNC turret
Insert Installation
Full catalog of metric & standard PEM inserts and fasteners
Secondary Finishing
Powder coating, anodizing, plating, painting
What is Sheet Metal Forming?
Sheet metal stock is initially acquired in a flat form and undergoes a sequential transformation process involving cutting and shaping to attain its final configuration. In a standard sheet metal project, the initial phase involves sheet cutting, employing equipment like shears, lasers, waterjets, plasmas, or punch presses to carve out internal apertures and peripheral contours, a process commonly referred to as blanking.
Subsequent to blank creation, sheet metal is reshaped utilizing various tools, predominantly brakes. These brake presses, available in manual or automated variants, employ die inserts to impart precise angular bends, transforming the two-dimensional sheet into intricate three-dimensional structures. This forming process can accommodate both straightforward bends for simple parts like brackets and intricate geometries necessitating custom die tools. Once the tooling is set up, the cost-effectiveness of producing additional sheet metal parts in series becomes significant, rendering sheet metal fabrication and forming an ideal solution for a wide range of production volumes, from low to high.
Sheet Metal Materials Available
Outfitted with over 10 different punch presses equipped to handle capacities up to 2000 tons,Kevorapid’s state-of-the-art facilities specialize in high-volume stampings using:
- Aluminum
- Titanium
- Brass
- Bronze
- Copper
- Stainless Steel
- Low and High Carbon Steel
- Nickel Alloys
Sheet Metal Fabrication Process
Sheet metal fabrication can be divided into three core categories: cutting, forming, and joining. Within each of these categories, there are a variety of processes that can be utilized.
- Cutting: A wide range of methodologies, employing tools like lathes, saws, lasers, shears, mills, grinders, waterjets, and punches. Key cutting techniques include:
- Laser Cutting: A cost-effective and high-speed process that harnesses laser beams to vaporize sheet metal materials at rates spanning 20 to 70 inches per minute.
- Mechanical Cutting: This method relies on physical force rather than heat, encompassing shearing, punching, milling, grinding, lathing, and sawing. Each technique has its merits, with punching ideal for hole creation and shearing apt for rough edge cuts.
- Waterjet Cutting: Boasting similar precision and efficiency as laser cutting, this process utilizes high-pressure water jets with abrasives to slice through a diverse range of materials, including reflective ones, without leaving heat-affected zones.
- Forming: Following cutting, sheet metal undergoes shaping processes tailored to specific objectives, constraints, and production rates. Roll forming ensures uniformity, tight tolerances, and a smooth finish. Air bending employs V-dies and punches for precise shaping, while coining presses metal under intense pressure for intricate forms.
- Joining & Assembly: The culmination of the fabrication process involves joining components via rivets, joints, clinching, welding, among others, and assembling hardware to complete the product.